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Machine operations

Bring equipment status into the work your team already tracks. Worklocker’s integration design uses Fort Emerald to connect machine signals, approved automation and maintenance to the job.

Machine HUD

Example site · Production floor

Sample data

Equipment

Robotic arm

ARM-07 · Assembly cell

Running
Batch progress
68%
Parts counted
184
Open alerts
0
Example connection
OPC UA via site gateway
Worklocker job
WO-1042 · Assembly batch

Latest activity

The controller reported an updated count for the assembly batch.

Example AI recommendation

Add a fixture inspection to the next scheduled service window.

Operator review · Maintenance review

3D printer

PRT-03 · Additive workshop

Printing
Job progress
62%
Queued jobs
3
Reported faults
0
Example connection
Print service API over HTTPS
Worklocker job
WO-1086 · Fixture run

Latest activity

The print service reported progress on the fixture run.

Example AI recommendation

Schedule the part inspection after the print finishes.

Operator review · Schedule review

Extruder

EXT-02 · Process line

Review requested
Batch progress
43%
Material lot
B-204
Open alerts
1
Example connection
OPC UA through FactoryTalk Optix
Worklocker job
WO-1093 · Profile batch

Latest activity

The controller reported a variation during the current batch.

Example AI recommendation

Draft an inspection task to review the variation with the line operator.

Operator review · Operator review pending

Cooling pump

PMP-12 · Plant utilities

Reading out of date
Last report
14:11
Age of reading
15 min
Inspection due
Today
Example connection
Modbus TCP via site gateway
Worklocker job
WO-1057 · Utilities inspection

Latest activity

The site gateway recorded its last reading for this pump.

Example AI recommendation

Ask the maintenance team to check the gateway and confirm the pump’s current status on site.

Operator review · On-site check needed

How machines connect to Worklocker

Each integration starts with the machine’s published interface and the information your team needs. The equipment, site gateway and approved actions are verified during commissioning.

  1. Equipment and controllers

    The machine interface provides selected states, readings, faults and job progress.

  2. Site gateway

    The gateway maps selected tags or API fields to equipment IDs, units and timestamps.

  3. Fort Emerald

    The control layer checks identity, policy and approvals. It records decisions and available feedback from the machine.

  4. Worklocker

    The dashboard brings machine status and activity into the job, schedule and maintenance record.

Explore Fort Emerald’s integration directory

Equipment and integration examples

Find the type of equipment you run, then identify its controller or published API. Connection options and actions depend on the installed interface and approved integration scope.

Robotic arms and cells

Example connection
OPC UA or controller API. Fort Emerald lists ROS 2 / DDS as a pilot.
What to monitor
Cell state, cycle counts, program progress and fault events.
Workflow example
Tie cycle counts to a batch and flag repeated stops for inspection.

Printers and additive equipment

Example connection
Print service or vendor API over HTTPS. MQTT where published by the equipment.
What to monitor
Job queues, print progress, material availability and reported faults.
Workflow example
Review a request to queue a print job, or schedule inspection when a job finishes.

Extruders and process lines

Example connection
OPC UA, FactoryTalk Optix or Modbus, depending on the controller.
What to monitor
Temperature, pressure, line speed and material lot.
Workflow example
Flag reported variation and route a recipe review to the line operator.

CNC and machine tools

Example connection
OPC UA or a machine builder’s API.
What to monitor
Machine state, runtime, tool life and alarms.
Workflow example
Link operating hours to maintenance and queue a tooling inspection.

Conveyors and material handling

Example connection
Industrial gateway or controller API. Fort Emerald lists EtherNet/IP / CIP as a pilot.
What to monitor
Conveyor and sorter state, jam events and reported downtime.
Workflow example
Log a stoppage against the job and route it to the maintenance team.

Plant infrastructure

Example connection
Modbus TCP or RTU, OPC UA or a published building systems API.
What to monitor
Pump, compressor and HVAC status, meter readings and service alerts.
Workflow example
Plan a site check when a reading is stale or service is due.

Sensors and machine vision

Example connection
MQTT or HTTPS through a gateway or vendor service.
What to monitor
Inspection results, measurement trends and signal freshness.
Workflow example
Attach a quality result to its batch and flag an exception for review.

PLCs, SCADA and gateways

Example connection
OPC UA, FactoryTalk Optix, Modbus or a published gateway API.
What to monitor
Mapped tags, controller alarms, gateway health and acknowledgements.
Workflow example
Connect selected controller events to job updates and review approved action requests.

From a machine signal to a reviewed action

A team can start with monitoring and work orders, then define specific automation requests for a commissioned connection.

Local interlocks and emergency stops retain control. A stale reading or missing acknowledgement remains open for follow-up.

  1. Read the machine signal

    Check when the value was reported and match the equipment to the right job.

  2. Propose a next step

    AI can summarize an event, suggest an inspection or draft a request for a mapped operation.

  3. Check policy and approval

    Fort Emerald checks the requester’s role, the target and the permitted action. Once any required operator approval is recorded, the gateway receives the authorized request.

  4. Record the observed result

    The local controller applies its own safeguards. Record the acknowledgement and any fresh machine reading with the Worklocker job.

Plan your first machine connection

Bring the equipment model, its published interface and the job or maintenance step you want to connect.

Talk to Worklocker

Ask Worklocker

Interactive example. Choose a sample request to see a prewritten conversation. This example doesn't read or change your account.

Example request

Make a quote for repainting a two-bedroom apartment, including wall prep and two coats.

Worklocker example

Here's a quote outline for review. Choose the customer, confirm the work and check the line items before sharing it.

Example quote outline

  • Customer and jobChoose the customer and confirm the apartment details.
  • Scope of workWall preparation and two coats of paint.
  • Review before sharingCheck quantities, rates and the final estimate.